Workflow
Work flow:
Frame Processing: Frame Welding → Frame Bending → Pipe → Inserting and Locking → Frame Punching And Hole Making
Base Processing: Base Pipe Bending Machine → Base Welding
Main equipments
Frame Processing Machine
| |
Frame Welding Machine
Welding Efficiency: 45sec/pc
Reinforced Gantry Structure for high rigidity and stable operation.
Medium-Frequency Inverter Power Supply for energy-efficient welding.
6 Welding Heads & Power Systems, each with independent current adjustment for reliable weld spots.
Double-Layer Feeder Design for continuous operation: while one feeder welds, the other loads materials.
Automatic Stepping Welding with servo-driven stepping belt for precise positioning.
Automatic Demolding: Cylinder ejects after welding to prepare for unloading.
Automatic Unloading: Servo-controlled grabber moves welded product to designated position, reducing labor and improving efficiency. 90° Rotating Unloading Feeder for easy transportation. |
Frame Bending Machine
Whole-frame Processing for high bending precision, stable operation, and efficiency. Bends a frame every 15-20s.
Special Bending Balance System ensures frame diagonal accuracy.
HMI + PLC Control for high automation.
Manipulator Option for automatic loading/unloading, reducing personnel.
Quick Mold Change for bending different pipes.
Servo Hydraulic System with fast response, low inertia, and high precision.
Modular Design allows customization for automation based on customer needs.
Frame Locking Machine
Efficiency and Quality: The locking process takes approximately 25-30 seconds to complete.
Machine Frame processed as a whole for high insertion precision, strong locking, stable, and efficient operation.
HMI + PLC Control for high automation.
Manipulator Option for automatic loading/unloading, reducing personnel.
Quick Mold Change to meet different locking pipe requirements with easy mold replacement.
Servo Hydraulic System with fast response, low inertia, and high precision.
Modular Design allows customization of automation based on customer needs.
Punching and Hole Making Machine
Efficiency and Quality: The locking process takes approximately 25-30 seconds to complete.
Machine Frame: Whole-body processing for high precision, stable, and efficient operation.
Control System: HMI + PLC for high automation.
Manipulator: Option for automatic loading/unloading, reducing personnel.
Quick Mold Change: Easily replace molds to meet different pipe punching needs.
Servo Hydraulic System: Fast response, low inertia, and high precision.
Modular Design: Customizable automation based on customer needs.
Base Processing Machine
Base Pipe Bending Machine
Base Pipe Welding Machine
Design: Horizontal structure with 7 welding heads for base frame welding. Operator only needs to load/unload; welding is automatic.
Power: 3 sets of MF DC 160KVA.
Benefits: Improves product quality and production rate, reduces costs, and eliminates instability caused by manual welding. Higher automation and production efficiency.
Other informations
IBC Cage Frame production line Layout Diagram
Production Results
Technical Services
Adhere to customer-centricity and provide your company with comprehensive pre- sales and after-sales services such as installation, commissioning, training, and maintenance.
Pre-sales service: Before signing the contract, the company provides customers with various production process solutions and technical consulting services for equipment.
Installation and commissioning: According to the contract, our company will safely transport the equipment to the installation site designated by the user within the specified time, and send technical service engineers to install it on site. When the user has the basic installation and commissioning spare parts, the technical service engineer will install and debug the machine for the user to use, ensuring that the installation and commissioning site environment is neat, clean and orderly.
After-sales Training: The company offers free technical training (min. 5 days) at the buyer's site or the seller's training center. Key topics include:
- -Control software usage
- -Power on/off procedures
- -Panel and software parameter settings
- -Basic machine cleaning and maintenance
- -Handling common hardware failures
- -Operational precautions
Equipment maintenance
- -One-year warranty after final acceptance;
- -Customer service response time is within 24 hours;
- -Paid repairs are provided after the warranty period.
Equipment Configuration List
| NO |
Equipment name |
Unit |
Quantity |
Main functions |
| 1 |
Mesh gantry welding machine |
Unit |
1 |
Mesh multi-point welding |
| 2 |
Mesh automatic feeding machine |
Set |
1 |
Automatic loading of long and short tubes |
| 3 |
Mesh material taking manipulator |
Unit |
1 |
Mesh unloading (stacking) |
| 4 |
Four-axis bending machine |
Set |
1 |
Bending and forming of mesh with shrinkage head |
| 5 |
Locking machine |
Set |
1 |
Bending and interlocking of mesh |
| 6 |
Flattening punching machine |
Set |
1 |
Punching and cutting of bottom tube under the frame |
| 7 |
Frame manipulator |
Set |
1 |
Three manipulators moving up and down to grab the frame |
| 8 |
Steel foot welding machine |
Set |
1 |
Welding of steel feet of bottom frame |
| 9 |
Steel foot welding machine material taking manipulator |
Set |
1 |
Taking out, transferring and stacking of bottom frame after welding |
| 10 |
Automatic airtight machine |
Set |
1 |
Testing the tightness of liner |
| 11 |
Automatic double bending machine for bottom pipe |
Set |
1 |
Shrinkage, embossing and bending of bottom tube |
| 12 |
Vibration test platform |
Set |
1 |
Testing the firmness and protection of IBC barrels |
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